Wheel brushes are brushing tools with a wheel shape that are used for surface preparation and finishing. Parts cleaning, polishing, edge blending, and deburring are some of their applications.
Wheel brushes are a type of power brush that is designed to be used with a power tool, such as an angle, bench, or pedestal grinder. Wheel brushes come in a variety of shapes and sizes, and buyers must consider product specifications as well as operating parameters.
Wheel Brush Introduction
You’ll need to specify more than just a brush type and size to find the right wheel brush for your application. Wheel brushes come in a variety of filament materials, some of which are available in different filament sizes. Many wheel brushes have an arbor hole to accommodate rotating shafts. An adaptor is required if the shaft size does not match the arbor hole size.
Integral shafts or shanks on mandrel-mounted wheel brushes eliminate the need for a separate adaptor. They can have a flared or standard-style face, just like other wheel brushes. Flared wheel brushes are commonly used to finish shoulders, corners, and other difficult-to-reach areas.
Wheel Brush Selection
Brass, carbon steel, stainless steel, nylon, abrasive nylon, or Tampico filaments are used in wheel brushes. Wire filaments in wire wheel brushes are either knotted or crimped. Tufts on knotted wire wheels absorb vibrations, reducing wire fatigue. Crimped wire wheels are available in three sizes: standard, super-duty, and heavy-duty.
Which filament material to choose is determined by the workpiece’s base material and your surface finishing requirements. Stainless steel brushes, for example, are frequently used with aluminium, stainless steel, and other non-ferrous metals to prevent “after-rust” from forming on the surface of the workpiece. For polishing chrome parts, wheel brushes with Tampico filaments are a good choice.
Light cleaning, polishing, deburring, and surface finishing are all possible with nylon wheels. Most solvents are resistant to these wheel brushes, and they have a long fatigue life. For surface finishing and deburring various base metals, abrasive nylon wheel brushes are a great alternative to steel filament brushes. As a result, nylon abrasive wheels are available in a variety of abrasive types and grit sizes.
The following are some of the most common applications:
- Surface Finishing
- Glass Polishing and Production
- Packaging Applications
- Food and Beverage Processing
- Manufacturing and Fabrication
- Painting and Coating Application
- Welding and Surface Preparation
- Surface and Thread Cleaning
A wheel brush with a narrow face usually has a longer trim. It’s a good choice for irregular surfaces with deep crevices and for a softer polishing action because of this. Larger-diameter brushes tend to push away from the workpiece surface, so buyers should keep that in mind.
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